Context 

Our client has long been a leading manufacturer of machinery for the construction, agricultural and logistics sectors.

More specifically, in recent years, the group has been developing electric machinery. Within the framework of this strategic orientation, our client has a double challenge: to invest in innovative technologies and to develop its electric vehicle business in order to present a competitive offer that meets the market’s needs.

Aster Fab’s mission was to support our client in the closing of a deal with a modular battery startup. In addition, Aster Fab has been commissioned to work on other M&A deals carried out by the group.

Mission

  • Valuation of the startup using five different methods (comparable company analysis, precedent transactions, DCF analysis, R&D headcount, replacement cost value)
  • Structuring the acquisition proposal by drafting the letter of intent setting out the terms, governance, management package, performance criteria, etc
  • Assistance, coordination and negotiation with all stakeholders throughout the process until the completion of the transaction
  • Support in the preparation of separate documents for the governance bodies: Audit Comittee, Strategic Committee and Board of Directors
  • Coordination of the due diligence and the closing of the deal

Key figures

3
month

process

50%
of the valuation

deal negotiated at half the price initially expected by the founders

Context 

In a context of growing importance of EVs, our client’s core business (lubricant supplier) in thermal systems was set to be disrupted.

Driven by the belief that startups are a goldmine for its profound transformation, the client’s Innovation department wanted to explore the opportunity of creating a CVC.

Aster Fab’s mission was to support the client in its thinking and design the presentation to the board.

Mission

The final deliverable was structured in 4 steps:

  • Benchmark and best practices to give the client food for thought on the variety of CVCs that exist and their key performance indicators.
  • Investment strategy and thesis to support the client in defining these two key elements. On the one hand, we helped the client define the investment criteria (startup maturity, geography, portfolio model, ticket size, etc). On the other hand, we fine-tuned the topics of interest to reach a higher level of granularity.
  • Structure and governance to support the client in the architecture of the CVC fund. Topics included fund size, level of independence, legal status, governance operating model, processes, document templates, etc.
  • Calendar for structuring the workflows for the launch of the CVC.

Key figures

16
CVCs

benchmarked.

6
month

calendar to structure the next steps.

> 2,500
startups

sourced in their strategic areas of focus to initiate their deal flow.

Context 

In a context of growing pressure on the grid, the Innovation department of a major European Transmission System Operator (TSO) wanted to set its innovation priorities for the coming year.

Convinced that the work done internally lacked methodology, Aster Fab’s was asked to map all the technologies of strategic focus.

Mission

We carried out a study into four steps:

  • A megatrend analysis to paint a complete picture of all megatrends impacting TSOs in the short and long term. By combining this analysis with the group’s strategy, we were able to identify all the associated challenges for our client.
  • Technology analysis to scout and navigate through the technologies to address these challenges. Through this analysis, we were able to prioritize and categorize the technologies and sub-technologies.
  • Technology map to present in a visual way to the board the technologies of focus. 5 clusters, 27 technologies and 140 sub-technologies were mapped.
  • Prospective analysis on 10 selected sub-technologies to give our client a first flavour of potential applications, the startups operating in the space and other weak signals of interest.

Key figures

5
clusters

in the mapping.

27
technologies

in the mapping.

140
sub-technologies

in the mapping.

123Fab #95

1 topic, 2 key figures, 3 startups to draw inspiration from

Generating renewable power is vital to the world’s decarbonization efforts. But so too will be developing the energy storage systems that are required at times when the intermittency of solar and wind power prevents energy production. According to the International Energy Agency (IEA)’s Net Zero scenario, installed grid-scale battery storage capacity expands 44-fold between 2021 and 2030 to 680 GW.

Amongst the various stationary battery energy systems, lithium-ion batteries have been stealing the spotlight in recent few years due to their success in e-mobility. While they account for 90% of battery applications, even lithium iron phosphate, the most competitive type of lithium-ion battery, is beginning to look economically uncompetitive compared to emerging, alternative solutions. Last week’s announcement by BASF Stationary Energy Storage GmbH (wholly owned subsidiary of BASF SE) and G-Philos (Korea’s leader in power-to-gas technology) to intensify their cooperation on sodium-sulfur (NAS) stationary batteries is an example of this.

But what are the other alternatives in the space?

A number of companies are working on new battery chemistries based on zinc, iron and other low-cost materials. Fundraising in the startup ecosystem is a strong signal:

  • Form Energy (United States) raised $450M in October 2022 and has developed an iron-air battery
  • H2 (South Korea) raised $15M in October 2021 and has developed a vandium redox flox battery
  • EnerVenue (United States) raised $137M in September 2021 and has developed a nickel-hydrogen battery
  • Ambri (United States) raised $144M in August 2021 and has developed a high-temperature calcium-antimony battery 
  • Sila NanoTechnologies (United States) raised $600M in January 2021 and has developed a silicon battery
  • Tiamat (France) raised $4.2M in October 2018 and has developed a sodium-ion battery

Researchers are also exploring other chemistries such as aluminium-ion batteries (paper) and potassium-ion batteries (paper). Indeed, aluminium is one of the most abundant materials on earth (reducing the cost) and has demonstrated great potential for high energy density systems. Although at a more embryonic stage, the significant advantage of potassium is also its abundance.

Many of these batteries already rival lithium-ion in capabilities but are lagging in capital investiture and manufacturing infrastructure, playing catch-up with an already established sector of the industry. Thus, the European Commission has notably launched the NAIADES (sodium-ion batteries), SOLSTICE (sodium-zinc batteries) and CARBAT (calcium-ion batteries) projects to help fund the research in these spaces. Live installations are also visible. France-based startup Tiamat, developer of a sodium-ion battery, has joined forces with Plastic Omnium in the automotive industry and with Startec to extend applications to other hybrid industries such as rail and aerospace. While Schlumberger has invested and signed a collaboration agreement with EnerVenue, developer of a nickel-hydrogen battery.

In short, lithium-ion batteries will continue to dominate battery technology for stationary energy storage in the short term, driven by the EV sector. But in the long term, alternatives to lithium-ion are set to play an increasingly important role in stationary energy battery storage systems.

2 Key Figures

The stationary battery market is projected to reach $224.3 bn by 2030

The market was valued at $31.2 bn in 2021 and is projected to reach $224.3 bn by 2030, at a CAGR of 24.9%

>30 funded companies

Tracxn

3 startups to draw inspiration from

This week, we identified three startups that we can draw inspiration from: Form Energy, H2 and Tiamat.

Form Energy

US-based startup founded in 2009 that has developed an iron-air energy storage system for renewable energy storage. Claims to store energy at less than 1/10th the cost of lithium-ion battery technology.

Read more

H2

South Korea-based startup founded in 2010 that has developed a vandium redox flox battery. This month the startup begun construction of a factory with 330MWh annual manufacturing capacity in the city of Gyeryong-si, one year after the 20MWh project in California.

Read more

Tiamat

France-based startup founded in 2017 that has developed a sodium-ion battery. Partnerships include Plastic Omnium and Startec.

Read more

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123Fab #94

1 topic, 2 key figures, 3 startups to draw inspiration from

In September, Munich-based startup Orcan Energy raised €28.5M from investors, including TiLT capital (French private equity investment) and existing investor Air Liquid Venture Capital. The startup’s technology is designed to turn waste heat into clean electricity. With 502 modules worldwide, Orcan Energy is the world’s second largest supplier of waste heat-to-power technologies, behind Ormat, a power generator that has been operating internationally since 1965 with 1,226 solutions.

This fundraising round reflects the trend of increasing global demand for waste heat recovery solutions. Indeed, the global market was valued at $59.4 bn in 2020 and is projected to reach $114.7 bn by 2028, at a CAGR of 9.2%. The main drivers are rising fuel and electricity prices, as well as the imperative to reduce greenhouse gas emissions across all industrial sectors. Indeed, waste heat is a primary source of recoverable energy loss, offering significant potential for greenhouse gas emissions reduction. Total waste heat emissions account for 23 –53% of global input energy, with a range of theoretical recovery potentials of 6–12% (Oxford University).

Industrial waste heat is, by definition, the excess heat produced during industrial processes which is releasted into the environment. Residual heat sources are transferred by conduction, convection and radiation. There are three categories: losses at high-temperature (> 400°C) which mostly arise from the direct combustion processes; at medium-temperature (200 – 400°C) from the exhaust gases in combustion units; at low-temperature (< 200°C) from parts, products and equipment of the treatment units. Low-temperature losses represent the largest share accounting for a total of 66%, 29% for medium-temperature and 5% for high-temperature (Interreg Central Europe).

But which waste heat recovery (WHR) technologies exist? And what are their maturity?

Technologies can be categorized as passive or active technologies. This depends on whether external energy input is required or not.

  • Heat exchange (passive): contains the technologies through which the recovered waste heat is used directly at the same or lower temperature (e.g., plate heat exchanger, thermal energy storage systems)
  • Waste heat to heat (active): through which recovered waste heat is used to produce thermal energy at a higher temperature level (e.g., heat pumps, mechanical steam compression);
  • Waste heat to cold (active): contains the technologies through which recovered waste heat is used to produce cooling energy (e.g., absorption and adsorption chillers);
  • Waste heat to power (active): contains the technologies through which recovered waste heat is converted into electricity (e.g., Organic Rankine cycles, Kalina cycles, Supercritical CO2 cycles, etc.);

The underlined technologies are the most representative of their category.

Numerous industries can benefit from waste heat recovery systems such as glass manufacturing, cement manufacturing, iron and steel manufacturing, aluminum production, metal casting, industrial boilers, ethylene furnaces, etc. As such, pilot projects have been developed by leading players in the space.

Cement manufacturing

CEMEX has joined forces with Orcan Energy for the establishment of a waste heat recovery plant at its Rüdersdorf, Brandenburg, cement plant. Orcan Energy will supply six generator modules for the installation using its Organic Rankine Cycle (ORC) technology.

Chemical and petrochemical

BASF and MAN Energy Solutions have entered into a strategic partnership to pursue the construction of an industrial-scale heat pump at the BASF site in Ludwigshafen.

Glass manufacturing

Beginning of the year, Saint-Gobain announced its plans to install heat recovery technology at its gypsum wallboard plant in Vancouver.

Iron and steel manufacturing

Tata Steel UK took part in the H2020-funded project “Industrial thermal energy recovery conversion and management”.

Yet, there are practical limits (technical and economic) with respect to the recovery potential of those losses. Factors that influence the feasibility of WHR options include heat quantity, heat temperature (quality), composition and logistical constraints like operating schedules and availability. As such, there are no particular barriers to heat recovery at high temperatures: this process is more feasible, mainly due to the availability of more mature technologies and the greater energetic efficiencies involved, which results in a more immediate economic return. As regards to low temperatures, the situation is different; due to its low exergy, low-grade waste heat is more difficult to capture & use.

In short, waste heat recovery has significant potential to increase energy efficiency in industry. Accounting for two thirds of the share, many low-grade heat recovery technologies have been developed in the last decade such as Organic Rankine Cycles (ORC), heat pumps (HP), various heat exchangers, and many other technologies under development. To accelerate their adoption, as well as to educate stakeholders on the topic, numerous Horizon Europe-funded projects have flourished. These include TASIO, LOWUPEU-MERCI and more.

2 Key Figures

The waste heat recovery market is projected to reach $114.7 bn by 2028

The market was valued at $59.4 bn in 2020 and is projected to reach $114.7 bn by 2028, at a CAGR of 9.2%

38 funded companies

Tracxn

3 startups to draw inspiration from

This week, we identified three startups that we can draw inspiration from: Orcan Energy, FutraHeat and Water Horizon.

Orcan Energy

German-based startup founded in 2008 that uses Organic Rankine Cycle (ORC) technology to turn low-temperature waste heat into clean electricity. They have sold more than 500 modules globally.

Read more

FutraHeat

England-based startup founded in 2021 that uses high-temperature heat pumps called TurboClaw® to turn waste heat into steam. FutraHeat has joined forces with Honeywell.

Read more

Water Horizon

France-based startup founded in 2017 that uses a thermochemical process to recover and store waste heat into mobile thermal batteries. Water Horizon was an EDF Pulse laureate in 2020.

Read more

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123Fab #91

1 topic, 2 key figures, 3 startups to draw inspiration from

Biologists from the University of Oregon have discovered an average of 7,000 different types of bacteria on smartphone screens. While most of these are also present in the human body, some can pose a pathogenic threat to weaker individuals, especially the elderly. In response to this, and boosted by the growing concern for cleanliness related to the covid 19 pandemic,  various industries have witnessed the rapid development of antimicrobial materials,  capable of inhibiting or killing the microbes on their surface or within their surroundings.

There are different types of antimicrobial materials in various sectors: glass, plastics and polymers, and textiles.

Glass

Antimicrobial glass is an innovative product for protection against microbes and it applies to many sectors: health, information technology, and optics with supports such as windows, screens, or glasses. Various operating principles for antibacterial glass have been developed in recent years. The AGC Glass group has been a pioneer in the sector, marketing an antibacterial glass based on the application of a layer of silver ions to the surface of the glass sheet in 2007. These ions interrupt the division mechanism of the bacteria that settle on it, disrupt its metabolism and then lead to its destruction. On the other hand, the International Institute of Technology uses another technique, based on the properties of titanium oxide exposed to ultraviolet light on several coatings (glass, silicon wafers, aluminum foil, etc.) to prevent the development of microbes inside spacecraft. Startups are not left behind, as illustrated by Kastus, which received in June 2020 a grant from the European Commission to combat the COVID-19 pandemic. Last year it completed a €5.65 million Series A funding round to further develop its light-powered anti-viral surface protection technology, which has already received 46 granted and pending patents. It is currently working in partnership with a number of global brands such as Lenovo, Lavazza, and Kone, and its technology is applied to phone screens, tablets, cars, and optics.

Plastics

Similarly, antimicrobial plastics continue to make a difference in many aspects of everyday life. Antimicrobial plastics are treated in the same way as glass, with some using silver ions on the polymers to inhibit the growth of bacteria. Premix Group, a global manufacturer of electrically conductive and antimicrobial plastics, has developed its Prexelent technology, which stores pine rosin, the active agent, inside the plastic. Rosin is activated by moisture or liquid to combat many types of harmful microbes – moulds, viruses and bacteria on the surface of polymers such as engineering plastics, polystyrene and PVC. Other techniques, such as the group Microban International‘s, use the antibacterial properties of zinc to develop a technology that, when added to plastic, penetrates the cell wall of the microbe to annhilate it. This is also the technology that startup Parx Materials has built on to develop their antimicrobial and antibiofilm technology. Named one of the top 3 technology startups in Europe in the European Commission’s 2014 Tech All Stars competition, it raised €1 million in 2020. Their product Saniconcentrates™ can be added to packaging films, especially films in direct contact with food, to prevent micro-organisms from accumulating on the surface of a product, thus prolonging its shelf life, but also to prevent cross-contamination in shopping bags or on conveyor belts.

Textiles

Antimicrobial textiles are in vogue, particularly since the covid-19 crisis but more widely in a variety of applications from household to commercial, including air filters, healthcare, hygiene, medicine and sportswear. Different types of antimicrobial textiles exist, including antibacterial, antifungal, and antiviral. While historic generalist groups dominate the market, such as Biocote, which offers a range of antimicrobial silver-based additives to be introduced into the textile manufacturing process to make it resistant to microbes, start-ups are also emerging in parallel. Muse Nanobots startup, a subsidiary of the IIT Madras-incubated Muse Wearables startup, has developed methods to coat textiles with nanoparticle-based antimicrobial agents capable of inactivating viruses with up to 99% reduction within the first 5 minutes of contact. These coatings are expected to be effective for up to 60 washes, allowing the textile to keep its properties over a long period. Fabiosys Innovations, another startup created in 2018, has developed an affordable high-performance medical textile Fabium based on a technology called Hi-PAT. It is  highly effective against bacteria, viruses and fungi and can be moulded into any type of fabric: natural, synthetic and blended with applications in healthcare, hospitality and clothing.

Finally, it is clear that antibacterial materials have been in vogue for some years and have been boosted by the coronavirus crisis, which has brought health issues to the forefront. Several techniques coexist and are applied to different materials. The large groups in the sector are regularly challenged by start-ups developing new technologies. However, the extensive use of antibacterials may increase the resistance of certain strains, which will have every opportunity to proliferate. This is a potential limitation of the application of these materials.

2 Key Figures

+ $622M invested in antimicrobial coatings

Tracxn

The antimicrobial coatings market is expected to grow at a CAGR of 13.8% from 2022 to 2030

It was valued at $9.0bn in 2021 – Grand View Research

3 startups to draw inspiration from

This week, we identified three startups that we can draw inspiration from: Kastus, Parx Materials, Fabiosys Innovations.

Kastus

The  Irish startup has developed patented visible light-activated, photocatalytic, antimicrobial coatings. The coatings prevent the growth of bacteria on the surface it has been applied to, such as glass, ceramics, and touchscreens, with no negative side effects for the end-user. The startup was a finalist of the Med Tech Award 2020.

Read more

Parx Materials

The Dutch startup has developed a passive-acting polymer technology based on a physical anti-adhesive principle to keep surfaces free of microbes, viruses, biofilm, dirt and mould. The technology does not use harmful or toxic chemicals, biocides, heavy metals, or nanoparticles. It can be used with almost any type of plastic.

Read more

Fabiosys Innovations

The Indian startup has developed the Fabium technology, a high-performance fabric that destroys around 99.9% bacteria and viruses in 30 minutes. The product is thoroughly tested and ISO certified. It can be moulded into any type of fabric: natural, synthetic, and had applications in healthcare, hospitality and clothing.

Read more

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123Fab #90

1 topic, 2 key figures, 3 startups to draw inspiration from

Since January 1st 2022, plastic packaging has been banned for fruits and vegetables in France. Before this date, 37% of all fruit and vegetables were packaged, half of which were in plastic. In the world, 77 countries have adopted some sort of total or partial ban on plastic bags. According to Climate Collaborative, packaging accounts for about 5% of the energy used in the life cycle of a food product, making it a significant contributor to greenhouse gas emissions. And for some products, the packaging used has an even greater impact on climate change than the fuel used to ship it to market. In response to increasingly restrictive regulations imposed by many states, several industry players and startups are emerging to offer sustainable packaging with less environmental impact. This is a key issue for industry players, such as distributors in the agri-food sector, who are facing pressure from regulations but also from consumers. For example, Walmart announced in 2019 its goal of achieving 100% recyclable, reusable, or industrially compostable packaging for its private brands. A year later, the multinational retail corporation announced its collaboration with startup Apeel Science to market cucumbers in an edible substance made from materials found in plants.

More generally, it is possible to distinguish three types of innovation in sustainable packaging: recycled packaging, biodegradable packaging and edible packaging.

Recyclable packaging

For Tetra Pak, the single-use beverage container like school milk cartons, the recycling rate is currently 26% worldwide. Faced with the difficulties of recycling packaging in general, a trend in the packaging industry is to use recycled materials. Post-consumer resins (PCRs), for instance, are recyclable packaging materials that come from post-consumer waste. Italian start-up Ecoplasteam has developed processes for the disposal of polylaminate waste, creating a new material from the recycling process of Tetra Pak containers. The startup produces EcoAllen, a regenerated granulate based on polyethylene and aluminium. The material is infinitely recyclable and has a high mouldability, thus finding applications in packaging bottles but also in the fashion, food and beverage industries.

Biodegradable packaging

Another market trend is the total elimination of plastic, in line with regulations and its dramatic impact on the environment due to its slow decomposition rate. Biodegradable packaging and films are gaining traction and are suitable alternatives to traditional plastic packaging. For example,  cellulose, PLA, as well as other biopolymers, find applications in the packaging industry. Apart from this, plant-based packaging from sugarcane, coconut, hemp, and corn starch are also replacing plastic packaging. Helsinki-startup Sulapac has developed an innovative, fully biodegradable material made from sustainably sourced wood and plant-based binders. The material is biodegraded fully without leaving permanent microplastics behind; it can be recycled via industrial composting and processed with existing plastic product manufacturing machinery. The startup has raised over €17.7 million in 2019. Another example, Lactips, a French startup, raised 13 million euros in 2020 to create its first biodegradable, water-soluble and edible resin, production plant created from milk protein.

Edible packaging

Edible packaging is a revolutionary trend in the packaging industry that not only meets the challenges but also closes the packaging loop. A good example is packaging made from milk proteins, used as casein film around food products. These films are better at keeping food fresh than plastic. Another example is the startup Decomer Technology, which is developing a water-soluble and edible packaging material as well as products thereof. The material is plant-based, tasteless, transparent and hypoallergenic and can be used in food, detergent, pharmaceutical, agricultural and other industries. Similarly, Evoware, an Indonesian start-up, designs packaging and food sachets (containing, for example, instant coffee) from a seaweed-based material that can be dissolved and consumed.

It is clear today that sustainability, in particular regulatory and public concerns about single-use packaging waste, is combining with other powerful trends to drive major changes in consumer packaging. New initiatives are emerging and becoming increasingly popular in a wide range of sectors: food processing, catering, hospitality… Start-ups have a key role to play and innovation is at the forefront. In the future, packaging converters will need to continue to proactively embrace sustainability issues as consumer demands and regulatory requirements increase.

2 Key Figures

+$3B of total funding and +190 companies in sustainable packaging

Tracxn

The sustainable packaging market is expected to register a CAGR of 7.55% during 2022-2027 

Mordor Intelligence

3 startups to draw inspiration from

This week, we identified three startups that we can draw inspiration from: Ecoplasteam, Sulapac, and Decomer Technology.

Ecoplasteam

The Italian startup recycles “tetrapak” packaging waste to create EcoAllene™. It is easy to process, offers constant technical and composition characteristics, is colourable, 100% from the recycling process, traceable and 100% recyclable. Another important features are its constant availability, due to the large quantities of packaging waste and its competitive price.

Read more

Sulapac

The Finnish startup has developed a biodegradable and microplastic-free material made entirely from renewable sources and certified wood. It can be used as packaging for everything from cosmetics to foodstuff to gift boxes and more. It has all the benefits of plastic, yet it biodegrades completely and leaves no trace once it’s gone.

Read more

Decomer Technology

The Estonian startup has developed water-soluble and edible packaging materials designed to offer an eco-friendly packaging alternative to the existing bio-hazard plastic ones. The material is plant-based that dissolves in water and has natural building blocks that can easily be composted, enabling packaging industries to use water-soluble edible packaging material.

Read more

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123Fab #89

1 topic, 2 key figures, 3 startups to draw inspiration from

The March 2022 report by The Court of Auditors indicates that the proportion of French road surfaces requiring maintenance work has risen from 43% to 53% over the last ten years. This increase is hardly surprising given the impact of climate change (freeze-thaw, drought, flooding, etc.) and the increasing weight of vehicles, damaging the tarmac as they pass. As a result, the State is obliged to invest more over the next few years and the law on the orientation of mobility has set a financial trajectory up to 2027 and beyond – eventually exceeding 1 billion euros per year. However, one technology could radically change the situation in the future: self-healing materials.

Since the 2000s, a number of self-healing materials have emerged. They use healing agents such as embedded microcapsules filled with glue-like chemicals or even living micro-organisms, the use of materials with internal vascular circulation like blood, shape-memory materials, or reversible polymers. Self-healing materials offer many promising possibilities in the construction sector, but also have potential applications in everything from 3D nanostructure to spacecraft.

Concrete

Concrete is the second most used substance on the planet after water, according to The Guardian, and forms the basis of modern construction. However, it comes at a huge environmental and financial cost, both in terms of the energy used to create it and its condition after use. Start-up Basilisk, a pioneer in this field, is now commercializing its self-healing concrete solution. The technology is based on an additive added to the concrete mix, consisting of particles that contain dormant bacteria and nutrients. Air or water generated by a crack will awaken bacteria which, by feeding on these nutrients, will fill the cracks, creating limestone. Precast group JP Concrete has signed an exclusive agreement to use Basilisk’s Sensicrete compound in its products and market self-healing concrete in the UK. However, the cost of this method is significant. The price per square meter would be double that of conventional concrete. Other initiatives based on other techniques have been developed to reduce the cost of the technology. This is the case with enzymatic construction material (ECM), which has been patented and produced by Enzymatic Inc. as a building material. Composed of carbonic anhydrase, an enzyme found in living cells, it is able to self-heal and remove greenhouse gas from the air for safe storage. It costs about $168 per square meter (compared to standard concrete at around $125 per square meter) but its energy cost is much lower. While it is not yet strong enough for apartment buildings, it could be used for smaller projects requiring less load, such as the side of a house.

Asphalt

Traditionally, asphalt has been used as a binder with concrete for road laying. Exposure to vehicle use, sunlight, rain, and other natural circumstances causes roads to degrade over time. As a result, asphalt roads lose their natural binding capabilities and require frequent repair and maintenance. Start-ups such as Self Healing Materials are developing self-healing asphalts with specific properties as a solution to improve the lifespan of pavements. By introducing steel fibers into the asphalt and using an induction machine to heat the iron molecules, the energy goes directly to the mortar, which melts briefly where the cracks form. This allows the asphalt to return to its original structure. With this technique, the lifespan of the asphalt, initially ten to twelve years, is extended to twenty years. The start-up manufactures other self-healing materials such as plastics, coatings, rubber and concrete, notably through microencapsulation, polymer use and vulcanization techniques.

Steel and aluminium

In a similar vein, solutions are emerging to self-heal structural steel and aluminium surfaces subject to damage and exposure to corrosive environments. Start-up Autonomic Materials has developed a patented, award-winning self-healing technology based on microcapsules that contain healing agents – a mixture of resins, corrosion inhibitors and adhesion promoters. When the coating is damaged, the microcapsules embedded in the coating are broken, releasing the healing agent into the damaged site where it hardens, maintaining the coating’s adhesion and ability to protect the underlying surface. The startup’s product can be used for construction, agricultural equipment, mining equipment, tanks, shopfitting, etc. Since its creation, the startup has raised more than €13 million, notably from Phoenix Venture Partners and Solvay Start-Ups Accelerates Innovation. It completed its series C in 2020.

Although research into self-healing materials dates back a few years, the sector is constantly developing and experiencing new technological advances, which are gradually reducing costs. This type of material is becoming increasingly important in the construction sector and is a key strategic aspect for all groups and start-ups in the sector, as well as for VCs. They are also often associated with emission reduction with the introduction of materials capable of capturing and storing CO2 from the air, which makes it an even more important issue for the future.

2 Key Figures

The self-healing materials market is anticipated to reach $34.4 billion with a CAGR of 95.4% between 2021 and 2026

Market Data Forecast

+100 self-healing materials startups

StartUs Insights

3 startups to draw inspiration from

This week, we identified three startups that we can draw inspiration from: Basilisk, Self-Healing Materials and Autonomic Materials.

Basilisk

The Dutch startup has developed and patented a self-healing concrete solution in collaboration with the Delft University of Technology. This is based on the principle of self-healing cracks through the use of micro-organisms that produce limestone. The technology is applicable to both existing and new structures. Currently, cracks up to 0.8 mm wide can be treated and repaired within 3 weeks, thus improving the service life of structures.

Read more

Self-Healing Materials

Slovakian startup Self Healing Materials creates self-healing asphalt, among other materials they work on. The startup helps heal torn roads by way of induction heating as embedded steel fibers conduct the energy and directly transfer it to the mortar. Additionally, the startup manufactures other self-healing materials such as plastics, coatings, rubber, and concrete.

Read more

Autonomic Materials

The US startup has developed patented self-healing technology, which, when incorporated into coatings, helps them maintain their protective ability after damage. The technology is based on microcapsules that contain healing agents – a mixture of resins, corrosion inhibitors and adhesion promoters. It contributes to minimising the CO₂ impact of asset maintenance.

Read more

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